Rotary Stage Maintenance: How to Keep it Moving Properly
Rotary stage or rotary tables have become a vital component for various business industries and their production lines. These motion systems are designed to limit the movement of a certain object to a designated axis on which it will rotate consistently.
No matter if you find the term rotary stage or rotary table, understand that these are completely the same and these terms can be used interchangeably. In some rare cases, the term rotary stage is used for the part of the mechanism which is used to control the angular position of the platform.
However, as these systems evolve and become better, they also become more complex. This means that they need to be maintained properly and monitored to ensure that each piece of the system is doing what it needs to do.
Maintained rotary tables work more efficiently and last longer
We aren’t suggesting that maintenance should be done solely to improve the looks of the system. Proper maintenance offers tangible benefits that will help your business and your production line. During operation, the components of a rotary table constantly come in touch with various elements.
They are constantly exposed to pressure, heat, and humidity. Over time, this can greatly affect the shape of a unit. First of all, various materials and elements get stuck on the components. This could lead to them being imprecise, limit their movement, and make them overall inefficient.
This debris could also cause the unit to heat up and potentially cause malfunctions or even greater damage. Maintenance and proper use are essential, as it will ensure better operation and, of course, allow you to use your rotary systems a lot longer.
How rotary stage maintenance fits into the bigger picture
CNC machines and the technologies that they rely on have evolved drastically. They allow a wider range of operations, with better results, at lower costs, and with faster operation.
However, all these improvements mean more complex systems that have a higher number of different accessories and components that need to be monitored and maintained.
Even though a lot of people understand this, they overlook their rotary tables. However, rotary tables reduce cycle times, make setups faster, and most of the time, enable users to work on complex parts. Your rotary table needs to function properly to produce accurate parts.
Just like any other part of your machine, you need to check the components of your rotary table as well to see if there is any damage or signs of wear. If the machine isn’t doing what it is supposed to, it takes you a huge amount of time to set up a certain component, or your products don’t have the right quality, make sure to inspect your rotary table.
Ways to inspect your rotary stage
Still, you don’t have to wait for something to happen for you to act. Remember, the more disciplined you are about maintaining your system, the fewer the chances of something happening to it that will cost you even more.
Luckily, there are three simple ways you can check the condition of your rotary stage and if you do them on a regular basis, you can rest assured that all of its components will be at peak performance.
1. Checking oil
With applications where a lot of oil is constantly used, it is important to check on this aspect of the operation regularly. Make sure that the oil glass isn’t clouded or discolored in any way. If this is the case, a coolant or a seal may have failed or it could be a sign of debris or dirt getting into the system.
2. Checking electricity
Electricity is also one of the main sources of damages and malfunctions. First of all, inspect all cables and see if they aren’t broken or have areas where they are really soft. On the other hand, if you feel electricity when operating the machine, make sure that you call for professional help and avoid using it until it’s fixed.
3. Clean the system
Make sure that your control unit is always kept clean, without any dirt, oil, or moisture. Not only might this cause imprecise operation, but it could also lead to the failure of electrical components and cause their circuit boards to fail. If you have a humid and hot work environment, make sure that you do this every time after an operation.
If you do these simple checks and basic maintenance actions, we guarantee that your rotary table will cause you far fewer issues. However, if a problem does happen and there aren’t any short fixes, make sure to contact professionals to help you.